Challenge
The project involved a large-scale water treatment facility where reliability, safety, and efficiency were critical. The system needed to manage complex processes across multiple sites while providing operators with clear, intuitive control and remote access to performance data.

Technical Solution
We delivered a comprehensive automation platform, including:

• Main PLCs: Dual Siemens S7-1511-1 controllers for main process control.

• Remote I/O: 11xET200SP stations to cover distributed plant operations.

• HMIs: 3xSiemens panels (1xTP1500, 2xTP1200 Comforts) to give operators full visibility and control.

• Drives: 3x150kW and 34x 5.5kW–50kW G120C’s VSD’s pump controls.

• Cloud-Based Data Logging: Real-time remote monitoring of system performance and diagnostics.

Results

Reliable and fully automated plant operation with reduced risk of downtime. Streamlined operator control and visibility across all processes. Remote monitoring enabled proactive maintenance and faster response to any issues. Scalable and flexible system ready to support future expansion or upgrades.

Our Role
We handled the PLC programming, drive configuration, HMI development, and integration of cloud-based remote data logging. Our expertise ensured the system met performance requirements, maintained safety standards, and delivered consistent operation for a high-profile, internationally significant project.